PROCESS CAMERA

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Polyvinyl Chloride (PVC)

The process to make polyvinyl chloride (PVC) from vinyl chloride monomer involves a variety of processes where CANTY can provide equipment to improve process safety, performance, and efficiency. This includes foam control, level control, centrifuge optimization, fines recovery, particle size and shape analysis, and others. Click the links to specific applications, below, to learn more.

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ADS / GRIPPER VISION CONTROL – AUTOMATION FOR FLOAT GLASS PULL
Features:

Auto Knurl Tracking

Visual Verification

4-20mA or OPC output
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FLOAT GLASS WIDTH MEASUREMENTS SYSTEM

Two high resolution GigE (gigabit ethernet vision) cameras enclosed in an IP67 temperature resistant full metal/jacketed housing cooled by either water or air. A unique orifice plate prevents debris from adhering to the lens, resulting in a clear view of the glass edge and ribbon at all times. Cameras come with a fully adjustable mounting system to allow for optimal camera positioning. Camera can be powered via PoE (power over ethernet) through a direct connection back to a Vector Control Module (embedded image processing system) with variable outputs for system control (analog, Modbus, OPC etc.)

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IMMERSION PARTICLE SIZE MEASUREMENT SYSTEM

.7 um – 4800 um Particle size analysis range. This system is designed to be submersed into the product for real time highly accurate process measurement.

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FROTH CONTROL SYSTEMS

An Ethernet camera is used to provide the measurement image to a customer supplied PC. The image from each camera is dynamically analyzed for bubble size, froth velocity and stability. CantyVision™ software is included with each camera. 4-20mA or OPC output to a PLC or DCS for complete automated control.

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PHASE SPLIT – DECANTER CONTROL

Monitor phase split in batch mode on organic droplets for increased product recovery. As the droplets appear the system warns of organic phase and the upcoming emulsion. The amount of early droplets and their retraction time will indicate the completeness of the separation. Once the split is identified and stopped, the operator has a visual verification from the video monitor. The color can then be analyzed to ensure there is no inversion.

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CENTRIFUGE CAMERA CONTROL

A camera light combination system is mounted to the centrifuge using the CANTY angled mounting plate. This allows for continuous monitoring from the control room, of initial product filling, the various washing and spinning cycles, and product discharge, therefore enabling greater operator control and efficient identification of any process issues. In the control room, the Vector™ image processing computer will analyze this view and provide a 4-20mA or OPC output of fill level, filtering level, and a separate cake (solids) detection signal. The level control allows for consistent batching to the centrifuge. The cake detection 4-20mA or OPC output signal provides for immediate detection of solids, which prevent the cake from cracking. This means higher product yield due to fewer washes, and ultimately better product quality.

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